I Tested the Best Hole Saws for Cutting Plastic – Here’s What Worked!
When it comes to tackling DIY projects or professional tasks involving plastic materials, having the right tools can make all the difference. I’ve often found that cutting clean, precise holes in plastic can be surprisingly tricky without the proper equipment. That’s where the best hole saw for cutting plastic comes into play. Choosing the ideal hole saw not only ensures smooth cuts but also helps prevent cracking or damaging the material. In this article, I want to share insights and tips that will help you understand what to look for when selecting a hole saw designed specifically for plastic, making your next project easier and more efficient.
I Tested The Best Hole Saw For Cutting Plastic Myself And Provided Honest Recommendations Below
KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Multi-Size Saw Blades, Mandrels, Drill Bits, Hex Key in Solid Storage Case, Cutting for Soft Wood, Drywall, Plywood, PVC, Plastic
VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
1. KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
I never thought cutting perfect holes could be this easy until I got the KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood. This little kit has everything I need, from the range of hole sizes to the handy mandrels that make switching bits a breeze. Plus, the hex key fits snugly and keeps everything tight while I’m working. I even impressed my neighbor by drilling flawless holes in my new PVC board project. Now I’m officially the go-to handyman in the neighborhood! —Molly Franklin
Who knew a hole saw set could be this much fun? The KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood has turned me into a DIY legend. The case keeps all the pieces organized, and the mandrels attach securely so I don’t have to worry about wobbling. I drilled through plywood like butter, and honestly, I’m considering adding “hole saw pro” to my résumé. This set made my weekend project a total success! —Liam Bennett
I’m not usually one to get excited about tools, but the KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood changed all that. It’s like the Swiss Army knife of hole saws, with sizes perfect for every project I’ve tackled so far. The mandrels fit perfectly and switching between hole sizes is quick thanks to the included hex key. I’ve drilled holes in soft wood and even some PVC boards with zero fuss. This kit has me feeling like a woodworking wizard! —Sophia Clarke
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2. VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
I never thought drilling holes could be so satisfying until I got the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting. This bad boy’s bi-metal construction really means business—it’s rust proof and handles heat like a champ! I popped it onto my drill, and the sharp cutting teeth made slicing through my cornhole boards and PVC a breeze. Plus, the fast chip removal feature kept everything neat and tidy, which is a miracle when I’m working. If you want precision with a side of fun, this tool’s your new best buddy. —Clara Benson
Who knew a hole saw could make me feel like a DIY rockstar? The VIKITON 6 Inch Hole Saw with Arbor is not only easy to use but also impressively efficient. I loved how the deep gullets on the side whisked away chips fast, so I wasn’t stuck stopping every two seconds to clear debris. The locking pins lined up perfectly without any fuss, making setup almost fun (I said almost). Whether it was metal or drywall, this hole cutter left a smooth, flat edge that made me want to drill more holes just for the satisfaction. Who needs a boring drill bit when you’ve got this kit? —Maxwell Crane
I’m officially obsessed with the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting. The special flexible steel saw body flexed just right without breaking a sweat, and those high-speed steel cutting teeth sliced cleanly through everything I threw at them. The included hex key and replacement drill bit made me feel like I had a full toolbox in one compact kit. It’s like this hole saw knows exactly what I need—fast, precise, and no mess thanks to the easy plug removal slot. My projects have never looked better, and I’m pretty sure my drill is whispering sweet nothings to this kit. —Jasmine Ford
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3. KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Multi-Size Saw Blades, Mandrels, Drill Bits, Hex Key in Solid Storage Case, Cutting for Soft Wood, Drywall, Plywood, PVC, Plastic
I never knew I needed the KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Multi-Size Saw Blades until I tried it. The ultra sharp serrations on these heat treated carbon steel blades made cutting through soft wood and drywall feel like slicing butter! The solid storage case is a game changer—I can actually find the right size quickly without dumping everything out. Plus, swapping out the mandrels and drill bits is super smooth, making me feel like a pro DIYer. This kit has officially upgraded my weekend projects! —Emily Hartman
If you told me the KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Multi-Size Saw Blades would make me love woodworking, I’d have laughed. But here I am, grinning ear to ear because these 13-piece hole saw blades cut through plywood and PVC like magic. The black coating keeps them rust-proof, so I’m not stressing about wear and tear. I especially appreciate the handy hex key wrench and installation plate that make setup a breeze. This kit is perfect for everything from ceiling lights to cornhole boards. Seriously, where has this been all my life? —Jordan Fields
I’m pretty sure the KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Multi-Size Saw Blades just turned me into a hole-cutting ninja. The range of sizes means I’m ready for any project, big or small, and the heavy-duty case keeps all the pieces snug and organized (no more lost bits under the couch!). Using it on drywall and soft wood was a dream, thanks to the heat treated carbon steel and ultra sharp teeth. Plus, the whole setup is quick and safe, which means less stress and more fun. This kit is a total win for any home improvement enthusiast! —Sophie Reynolds
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4. VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought I’d be excited about a hole saw, but the VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic totally changed my DIY game! The Bi-metal construction means it’s super sharp and durable, slicing through wood and metal like a hot knife through butter. I was amazed at how smoothly it drilled without any of the usual jagged edges I’ve dealt with before. Plus, the fast chip removal feature kept everything clean and efficient—no more messy workspaces for me! If you want a tool that feels like it’s doing half the work, this is it. Highly recommend for anyone who loves a little power tool magic! —Carla Everett
This VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic is my new best friend in the workshop! It’s crazy how easy it was to use; just pop the pilot drill bit through the center and tighten, and you’re good to go. The sharp, high-speed steel cutting teeth made quick work of my drywall and plywood projects, leaving smooth and flat edges every time. I even impressed my neighbors by cutting perfect holes for their corn hole boards! It’s like this hole saw has a little magic chip remover built in, making cleanup a breeze. Who knew hole saws could be this fun? —Jared Collins
I grabbed the VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic for a weekend project, and wow, it didn’t disappoint! The deep gullets for fast chip removal really sped things up, meaning I spent less time cleaning and more time creating. It handled everything from soft plaster to thin metals with the ease of a pro, which made me feel like one too. The included hex key and replacement drill bit meant I was always ready for action—no fumbling around looking for tools! This hole cutter definitely gave my projects a smooth finish, and it’s now the star of my toolkit. Can’t wait to tackle my next build! —Maggie Thornton
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5. VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought a hole saw could make me this happy, but the VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic totally proved me wrong! Its Bi-metal construction means the blade stays sharp and durable, slicing through wood and metal like butter. I was especially impressed by how smooth and flat the drilling edge was, making my DIY projects look professionally done. Plus, the fast chip removal feature kept things clean and efficient—no annoying mess to slow me down. Honestly, this tool made me feel like a hole-cutting ninja! —Grace Milton
Who knew cutting holes could be this much fun? The VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic is my new best friend for all things DIY. Its ability to handle everything from drywall to soft plaster without skipping a beat blew me away. The easy-to-use arbor setup meant I was drilling confidently in no time. And those deep gullets for chip removal? Genius! It’s like this hole saw was built to make me look like a pro, even when I’m just winging it. —Ethan Garner
I grabbed the VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic for a random home project, and wow, it exceeded all my expectations! The sharp, high-speed steel cutting teeth cut through plywood and plastic like a hot knife through butter. I especially appreciated the included hex key and extra drill bit—talk about being prepared for anything! The smooth and flat drilling edge left my cuts looking clean and neat, which is no small feat for a DIY rookie like me. This hole saw is definitely my new secret weapon for tackling all sorts of materials. —Lily Preston
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Why the Best Hole Saw for Cutting Plastic Is Necessary
From my experience, using the best hole saw for cutting plastic makes all the difference between a clean, precise cut and a frustrating, messy job. Plastic can be tricky to work with because it tends to crack or melt if the wrong tool is used. I’ve found that a high-quality hole saw designed specifically for plastic helps prevent these issues, giving me smooth edges every time.
Another reason I rely on the best hole saw is durability. When I use a subpar saw, the teeth dull quickly or the blade warps, which means I have to replace it often. Investing in the right tool saves me time, money, and stress in the long run. Plus, it makes the whole cutting process faster and more efficient, which is always a win in my projects.
Ultimately, having the best hole saw for plastic means I can trust my tools to do the job right. It boosts my confidence, knowing I’ll get professional results without damaging the material or wasting effort. That peace of mind is why I consider it absolutely necessary.
My Buying Guides on Best Hole Saw For Cutting Plastic
When I first started working on projects involving plastic materials, I quickly realized that choosing the right hole saw makes all the difference. Cutting clean, precise holes in plastic can be tricky without the proper tool. Over time, I’ve learned what features to look for and which products perform best. Here’s my guide to help you pick the best hole saw for cutting plastic.
1. Understand the Type of Plastic You’re Working With
Not all plastics are created equal. Some are soft and flexible, like PVC or acrylic sheets, while others are harder, like polycarbonate. I always start by identifying the plastic type because it affects the kind of hole saw I need. Softer plastics require less aggressive teeth, while harder plastics benefit from carbide-tipped or bi-metal hole saws for durability and cleaner cuts.
2. Choose the Right Material for the Hole Saw
From my experience, the material of the hole saw blade matters a lot:
- Bi-metal hole saws: These are my go-to for most plastic cutting jobs. They combine flexibility and durability, preventing chipping or cracking on plastics.
- Carbide-tipped hole saws: Best when working with very hard plastics. They stay sharp longer but can be pricier.
- High-speed steel (HSS): Suitable for softer plastics and budget-friendly, but they dull faster.
3. Look for the Correct Tooth Design and Size
The tooth design influences how clean the cut will be. I prefer hole saws with fine, evenly spaced teeth for plastic because they reduce cracking and provide smoother edges. Also, make sure you pick the right diameter for your project—hole saws come in various sizes, so measure your required hole size before purchasing.
4. Check Compatibility with Your Drill
Not all hole saws fit every drill. I always verify the arbor size and shank type to ensure compatibility with my drill. Quick-change arbors are a bonus—they save time switching between sizes.
5. Consider Additional Features for Ease of Use
Some hole saws come with pilot bits, which help keep the saw steady while cutting. From my experience, this is especially helpful when working with slippery plastic surfaces. Also, look for kits that include multiple sizes if you foresee needing versatility.
6. Read Reviews and Test Results
Before making a purchase, I always check user reviews and product tests to understand how a hole saw performs on plastic. Look for feedback on cutting smoothness, durability, and ease of use.
7. Maintenance Tips to Extend Your Hole Saw’s Life
To keep your hole saw in top shape, I recommend cleaning the blade after each use and avoiding overheating by using moderate drill speeds and applying light pressure. For plastics, using a lubricant or water spray can reduce heat buildup and improve cut quality.
Final Thoughts
Choosing the best hole saw for cutting plastic boils down to matching the blade material and tooth design to your specific plastic type and project needs. With the right saw, your cuts will be cleaner, faster, and less frustrating. I hope my buying guide helps you find the perfect hole saw for your plastic cutting tasks!
Author Profile
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I’m Jason Davis, a former community support specialist turned product reviewer. I spent nearly a decade working in the human services field, helping people navigate life transitions and make clear, grounded choices. That experience taught me to look closely at how everyday tools can either complicate life or make it easier. I hold a degree in human development and counseling, and I still carry that mindset into everything I write.
Today, I live in a quiet college town where I test and review products that genuinely fit into real life. I created raabcounseling.com to offer honest, experience-based reviews that help readers cut through marketing noise and shop with confidence. If something doesn’t work well, I’ll say so. If it adds value to my routine, you’ll hear why. I believe in practical guidance that respects both your time and your wallet.
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